Process -

Engineering
Circularity.

Our patent-pending process turns agricultural byproduct into high-performance material in a closed-loop system designed for industrial scale.

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01

Bio-Harvesting

Waste Stream Interception

We intercept industrial tomato processing streams at the point of extraction. By reclaiming discarded skins and stems, we prevent 4.2 tons of methane-emitting waste per production cycle.

Phase Details

02

Stabilization

Molecular Polymerization

The raw organic matter is refined into a stable bio-pulp. Our proprietary catalyst bonds plant cellulose with bio-based polymers, creating a high-density matrix that mimics the structural strength of animal hide.

 

Phase Details

03

Structural Layering

Dimensional Integrity

The bio-matrix is precision-layered onto an organic cotton or recycled hemp backing. Atmospheric heat-pressing ensures the fibers are fully integrated, providing industry-leading tear and tensile resistance.

 

Phase Details